CARDONE Tech Tip: Installing Aluminum Brake Calipers

CARDONE Tech Tip: Installing Aluminum Brake Calipers

When you install the caliper, the banjo bolt gets fed through the end of the brake hose and mounts to the inlet of the caliper.

With regard to functionality, aluminum calipers work the same as cast-iron calipers. The important thing to keep in mind is that aluminum is a softer metal than iron or steel, so extra care must be taken when handling aluminum calipers.

When you install the caliper, the banjo bolt gets fed through the end of the brake hose and mounts to the inlet of the caliper. 

photo 1

The banjo bolt is made of steel, so be sure to thread it in straight (see photo 1). Hand tighten for the first five to seven turns, and avoid  over-torquing when tightening the bolt down for good. 

photo 2

If the bolt goes in crooked or is over-tightened, it could cross-thread and strip the aluminum casting (see photo 2). The same care should be taken when installing or removing the bleeder valve since it is also made of steel.

For more information, visit: www.cardone.com

You May Also Like

ADAS Calibration Aborts

Knowing the common “hiccups” can save you time and money.

If you have invested in the fixtures and scan tools to perform ADAS calibrations, you know most systems will walk you through the entire process. But, what happens when you follow the directions and the process still won’t initialize or complete or a malfunction light comes on?

Fuel Pumps and Cranking

Diagnosing the problem comes down to understanding what causes a loss of fuel pressure.

Electric Power Steering Diagnostics

Load management for steering systems.

Solving VW False Fuel Pressure Reading

First, verify the customer did not run out of fuel at the time the DTCs were stored.

vw steering wheel squeak
Tech Tips for Dorman’s OE FIX Steering Tie Rod End Assembly

Read the tech note for tips on installation of this unique fix.

Other Posts

Servicing Mercedes-Benz AMG Brakes

Take a look at some of the things you need to know in order to service the brakes on a Mercedes-Benz AMG vehicle.

Toyota Regenerative Braking System

The brake system of a hybrid may have multiple components to perform regenerative braking and pedal simulation.

What Constitutes A Complete Brake Job?

Complete, safe brake jobs are key. This video is part of the Group Training Academy.

Identifying Brake Issues With Brake Dust

Brake dust can indicate what could be wrong. This video is sponsored by Auto Value and Bumper to Bumper.