ZF 8-Speed Transmission Replacement

ZF 8-Speed Transmission Replacement

The ZF 8HP transmission made its debut in 2009, and since its introduction, has been one of the top choices for international car manufacturers. BMW, one of ZF’s largest customers, uses the 8HP across its entire product portfolio. BMWs featuring the 8HP can be found in models starting with the 1 Series through the 7 Series, including the X models. The transmissions can also be found in the BMW-brand Rolls Royce Ghost, Phantom and Wraith models.

The ZF 8HP transmission made its debut in 2009, and since its introduction, has been one of the top choices for international car manufacturers.

BMW, one of ZF’s largest customers, uses the 8HP across its entire product portfolio. BMWs featuring the 8HP can be found in models starting with the 1 Series through the 7 Series, including the X models. The transmissions can also be found in the BMW-brand Rolls Royce Ghost, Phantom and Wraith models.

While its popularity seems cemented overseas, this transmission has become increasingly popular for traditional U.S. manufactures as well. You can now find the 8HP in the Dodge Charger, Chrysler 300, RAM 1500 and Jeep Grand Cherokee models.

Other brands featuring the 8HP include Jaguar, Maserati, Range Rover, Audi and Bentley.

With a low failure rate among the large population of the 8HP transmissions on the road today, encounters with these transmissions tend to be infrequent. But, when you do encounter a failure, there is some important information to take note of.

A key consideration during transmission replacement is the oil and the oil level. A new transmission will be delivered with the correct oil and oil level. During the process of replacing a transmission, the cooler lines must be disconnected. The cooling lines should then be drained and flushed while disconnected. When the cooling line is reconnected, it will now be empty of oil. Therefore, the oil level will be low and will need proper adjustment.

Below you will find important information that will help you adjust the oil level properly.Thermostatic Bypass Valve

Car manufacturers use a thermostatic bypass valve to regulate the temperature in the transmission.

This thermostatic bypass valve’s function is to let the oil circulate through the cooler only when the oil has achieved a certain temperature. In most cases, it starts to slowly open at 75 degrees C (167 degrees F) and open completely at 90 degrees C (194 degrees F). This process helps the transmission get to operating temperature faster than if the oil ran through the cooler when cold.

Once the oil is at operating temperature, the oil then circulates Thermostatic Bypass Valvethrough the cooler and fills the empty lines with oil from the transmission. The oil cooler and lines require between 0.8L to 1.0L of oil. The oil will then process through the cooler to fill up the lines, which leaves the level of oil in the transmission low. The transmission can experience shifting problems when the oil level is too low.

The life of the transmission is influenced by the oil level. For this reason, we recommend running the engine until the transmission has achieved a temperature of 90 degrees C (194 degrees F) after you have finished replacing the transmission. You will then want to stop the engine and let the transmission cool to between 35 degrees and 40 degrees C (95 to 104 degrees F). The next step would be to restart the engine and elevate the car on a lift. Next, unscrew the oil level control plug on the side of the transmission (see below).Transmission oil level control plug

Through this plughole, fill with the oil recommended by the OE manufacturer until the oil drains out, and then close the plug. This procedure must be done at a transmission temperature less than 45 degrees C (113 degrees F). The temperature of the oil is very important and we suggest you follow this procedure.

Another important point is the torque converter. The torque converter clutch (lock-up clutch) has a positive influence on the fuel consumption of the car and can engage quickly — even in first gear. This allows engine vibrations in the driveline; therefore, this converter is equipped with a heavy torsional damping system.

You May Also Like

Condition-Based Oil Calculations: BMW, VW and Mercedes

Maintenance reminders for oil changes have been around since the early 1980s. Early systems looked at mileage and maybe revolutions of the engine. Mileage-based systems estimate the life of the oil based on a preset mileage recommendation that can range from 5,000 to 7,500 miles. It can be an effective reminder for some owners, but

Maintenance reminders for oil changes have been around since the early 1980s. Early systems looked at mileage and maybe revolutions of the engine.

Early BMW OBC that could track oil changes.

Mileage-based systems estimate the life of the oil based on a preset mileage recommendation that can range from 5,000 to 7,500 miles. It can be an effective reminder for some owners, but it does not consider severe-duty operation or a customer who makes only short trips.

Audi Alignment & Calibration

As models get more luxurious, features like air suspension and adaptive cruise control can make the alignment more complex.

Volkswagen Alignment: 2006-2011 Jetta & Golf (A5)

Most entry-level VW models featured the same basic suspension used from the advent of the original VW Rabbit. About the only change was going from a rear strut suspension to a separate coil spring and shock absorber in the rear. Used for all models of the Golf, Jetta, New Beetle and the Audi TT, this

TSB Watch – Volkswagen: Top 10 Fixes For Popular VW Models

Every year, Volkswagen issues hundreds of Technical Service Bulletins (TSBs) covering everything from sunroof leaks to new oil specifications. TSBs are communication tools provided to help technicians address problems in the field and to expedite the repair process by arming them with brand-specific service information. Related Articles – European Oil Specifications – Servicing Mercedes-Benz ADAS

Mercedes-Benz ABC Suspensions

The system provides great ride & handling, but it can be complicated to service if you do not have the right training.

Other Posts

Now Available – The May Digital Edition

Every issue of ShopOwner includes technical and management content from a variety of ShopOwner channels.

Transmission Service

The following is an example of a dishonest vehicle and how to go about catching it in its lie.

Transmission Service

The following is an example of a dishonest vehicle and how to go about catching it in its lie.

Check Out The April Digital Edition Today

The April issue includes technical and management content and is free to download and read.